KMH Industrial Projects & Automation Services (Pvt) Ltd.

The Name Of Trust

Project Summary:
Bead Mill is used to make a homogeneous paint mixture by grinding the liquid mixture in a pressurized vessel having a grinding rotor.
Our task was to automate the bead mill incorporating all the interlocks and safety measures. This automation comprised of the following hardware.

1. A 45kW rotor motor Variable Frequency Drive / Inverter. Make Focus Dynamics UK.

2. A 2.5kW pump motor Variable Frequency Drive / Inverter. Make Focus Dynamics UK.

3. ET-65, Ex-Proof operator panel. Make STHAL Germany.

4. S7 PLC with Ex. Digital and Analog input/output signal modules. Make Siemens Germany.

Our engineering included.
PLC programming.
Operator Panel programming.
Rotor and Pump inverter parameterization and interfacing with PLC.
Testing of Bead Mill with product.
Preparation of As-Built drawings and wiring schematics.

Bead Mill Automation and commissioning at ICI Paints Ltd. Lahore. 

Project List

Project Summary:
Epoxy Coating Plant is used for protective coating of spiral welded pipes.
Our task was to automate the Coating Plant incorporating all the interlocks and safety measures. This automation comprised of the following hardware.

S7 315-2DP PLC with ET200L. Digital input/output signal modules. Connected to S7 PLC via Profibus network. Make Siemens Germany.

Our engineering included.
PLC programming.
Testing of Coating Plant.
Preparation of As-Built drawings and wiring schematics.

 

Epoxy Coating Plant automation and commissioning at Crescent Steel and Allied Products Ltd. Nooriabad.

Project Summary:
Automation and commissioning of Wafers Cream Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-24-MA. Implementation of all interlocks and protection features for Wafers Cream Machine. all the interlocks and safety measures. This automation comprised of the following hardware.

FATEK PLC FBs-24-MA with their Built-in Input Output I/Os.

Wafers Cream Machine Cadbury Pakistan Pvt Ltd Balochistan Hub.

Project Summary:
Automation and commissioning of BECA Inspection Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-24-MA. Implementation of all interlocks and protection features for BECA Inspection Machine. all the interlocks and safety measures. This automation comprised of the following hardware.

FATEK PLC FBs-60-MA with their Built-in Input Output I/Os.

BECA Inspection Machine AL-ABBAS FABRIC Pvt Ltd. Karachi S.E.I.T.E.

Project Summary:
Automation and commissioning of Chocolate Cutting Machine.

PLC programming in Win-Pro-Ladder Connecting Digital Input and Output with the: FATEK PLC FBs-10-MA. Implementation of all interlocks and protection features for Chocolate Cutting Machine. All the interlocks and safety measures. This automation comprised of the following hardware.

FATEK PLC FBs-10-MA with their Built-in Input Output I/Os.

Chocolate Cutting Machine Cadbury Pakistan Pvt Ltd Balchistan Hub.

Project Summary:
Programming in Step-7 for S7-400 & S7-300 PLCs and Micro Win for S7 200. HMI. WinCC 6.0.Implementation of all interlocks and protection features for Raw Mill, and Cooler area. All the interlocks and safety measures. This automation comprised of the following hardware.

Siemens S7-400, S7-300, S7-200 PLCs.
Inter PLC communication on Profibus in single Master multi slave PLC configuration.
S7 400 I/Os, Multi-Rack system and ET200M S7 300 distributed I/Os.

Lucky Cement Pvt Ltd. Line-1 Karachi Super High-Way.

Project Summary:
Programming in Step-7 for S7-400 & S7-300 PLCs and Micro Win for S7 200. HMI. WinCC 6.0.Implementation of all interlocks and protection features for Raw Mill, and Cooler area. All the interlocks and safety measures. This automation comprised of the following hardware.

Siemens S7-400, S7-300, S7-200 PLCs.
Inter PLC communication on Profibus in single Master multi slave PLC configuration.
S7 400 I/Os, Multi-Rack system and ET200M S7 300 distributed I/Os.

Lucky Cement Pvt Ltd. Line-2 Karachi Super High-Way.

Project Summary:


Machine Automation: Turnkey Automation for Ammonia Compressors comprising of SIEMENS S7 PLC with OP3 operator screen and archiving of important values and set-points on the PC. PLC programming, complete engineering documentation, on-site Signal testing & commissioning.

PEPSI Pakistan Beverage Ltd. (S.I.T.E- Hyderabad).

LOCAL PROJECTS

Project Summary:


Up-gradation of SIEMENS control system for Formal – Dehyde and Resin Chemical Plant and develop HMI mimics according to the requirements.

Dynea Chemicals Pakistan Ltd. (Hub, Balochistan).

Project Summary:


Machine Automation: Turnkey Automation for Sterizer for pulp process in plant. Programming all sequences of the Sterilizer in Step-5 programming language for SIEMENS S5 PLC based control system.

Shakarganj Food Products Ltd. Ahmadnagar Dist. Jhang.

 

 

KMH has provided services of its experienced engineers to companies overseas. Our members have played key roles in the execution of various international projects as mentioned below.

INTERNATIONAL  PROJECTS:

 

Project Summary:


·         HMI up-gradation of Arc Furnace from Siemens COROS, LSB / LSC to the State Of Art Siemens HMI, Win CC (Version – 6.0).

·         HMI up-gradation of Bag House from Siemens COROS, LSB / LSC to the State Of Art Siemens HMI, Win CC (Version – 6.0).  

Hadeed Steel Plant (Al – Jubail.  Kingdom Of Saudi Arabia) under Siemens K.S.A. 

Project Summary:


·         HMI up-gradation of Arc Furnace from Siemens COROS, LSB / LSC to the State Of Art Siemens HMI, Win CC (Version – 6.0).

·         HMI up-gradation of Bag House from Siemens COROS, LSB / LSC to the State Of Art Siemens HMI, Win CC (Version – 6.0).  

Hadeed Steel Plant (Al – Jubail.  Kingdom Of Saudi Arabia) under Siemens K.S.A. 

Project Summary:

 

·         Electrical and DCS Re-vamp of line KK3, from previous Tele-mechanique control system to CEMAT V6.0 a SIEMENS PCS7 DCS System and implementing Lafarge Safety Standards.  

Designing, testing and commissioning of Control Panels housing SIEMENS S7 400 PLC and Siemens ET-200M distributed I/Os.

Lafarge Malayan Cement – Kanthan (Perak – Malaysia) under Siemens Malaysia

Project Summary:

 

Software engineering involving PLC programming of Siemens SCADA CS7 system at Siemens AG Karlsruhe for Bulk fuel plant fuel handling and dispatch system automation.

Bulk Fuel Plants (Kingdom Of Saudi Arabia) under Siemens K.S.A.

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